Read This JCB HYDRAULIC POWERPACKS Operator’s Manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.
The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. The operating instructions allow the machine operator to familiarize himself with the machine more easily and prevent malfunctions occurring due to improper operation.
– increases reliability in use.
– extends the service life of your machine.
– reduces repair costs and downtime.
These operating and maintenance instructions contain all the information required for operating and maintaining your machine.
Models Covered:
JCB HYDRAULIC POWERPACKS
Manual Contents:
JCB Hydraulic Powerpacks
About this Manual ………………………………………………………………………………1
Introduction …………………………………………………………………………………..1
Units of Measurement ……………………………………………………………………1
Powerpacks ………………………………………………………………………………….1
E.H.T.M.A Categorization ……………………………………………………………….2
Identification ……………………………………………………………………………………..3
Data Plate …………………………………………………………………………………….3
Component Identification ………………………………………………………………..4
Safety ………………………………………………………………………………………………5
Safety – Yours and Others ………………………………………………………………5
Safety Warnings ……………………………………………………………………………5
Safety Check List ………………………………………………………………………….6
Safety Decals ……………………………………………………………………………………8
Safety Decals Description ………………………………………………………………9
Consumables …………………………………………………………………………………..10
Fluids and Capacities …………………………………………………………………..10
Non-Mineral Hydraulic Oil …………………………………………………………….10
Before Operation of the Machine ……………………………………………………….. 11
Check ……………………………………………………………………………………….. 11
Operating in Low Temperature ……………………………………………………… 11
Operation of the Powerpack ………………………………………………………………12
Connection of the Hoses ………………………………………………………………12
Hydraulic Output Control ………………………………………………………………12
Fuelling a Powerpack …………………………………………………………………..12
Multiflow Operation ………………………………………………………………………12
Starting and Stopping the Powerpack ………………………………………………….13
Recoil Start Models ……………………………………………………………………..13
Electric Start Models …………………………………………………………………….13
Honda GX160, GX240 and GX390 Engines ……………………………………13
Honda Starting Process ………………………………………………………………..13
Honda Stopping Process ………………………………………………………………13
Component and Control Locations ……………………………………………………..14
Lombardini Diesel Engine …………………………………………………………….15
Lombardini Starting Process …………………………………………………………15
Lombardini Stopping Process ………………………………………………………..16
Briggs and Stratton Vanguard Starting Process ……………………………….16
Briggs Stopping Process ………………………………………………………………17
Transportation …………………………………………………………………………………18
Moving a Powerpack ……………………………………………………………………18
Transportation of Powerpacks ……………………………………………………….18
Connecting/Disconnecting Hydraulic Hoses …………………………………………19
Quick Release Couplings ……………………………………………………………..19
Care and Safety of Hoses …………………………………………………………………21
End fitting damaged or leaking ………………………………………………………21
Outer covering chafed or cut and wire reinforcing exposed ……………….21
Outer covering ballooning locally …………………………………………………..21
Evidence of kinking or crushing on flexible part of the hose ………………21
Armouring embedded in outer cover ………………………………………………21
End Fitting displaced ……………………………………………………………………21
Lifting a Powerpack ………………………………………………………………………….22
Service Schedules ……………………………………………………………………………23
Service Schedules ……………………………………………………………………….23
Maintenance ……………………………………………………………………………………24
Honda Engine ……………………………………………………………………………..24
Honda Air Filter …………………………………………………………………………..25
Lombardini Engine ………………………………………………………………………26
Lombardini Air Filter …………………………………………………………………….26
Briggs Vanguard Engine ……………………………………………………………….28
Checking the Hydraulic Fluid Level ………………………………………………..29
Changing the Hydraulic Fluid ………………………………………………………..30
Disposal of Consumable ………………………………………………………………30
Troubleshooting ……………………………………………………………………………….31
Static Dimensions and Weights ………………………………………………………….33
And More………
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File Format: PDF
Compatible: All Versions of Windows & Mac ,Android
Language: English
Total Pages: 312
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